T700Pro Intelligent Thermal Break Assembly Line

T700Pro Intelligent Thermal Break Assembly Line

The T700Pro is an automatic thermal break assembly line for aluminum profiles, combining CNC profile knurling, polyamide thermal barrier strip insertion, rolling and crimping in one continuous production process.

The standard configuration includes a 12-axis CNC dual-station knurling and strip insertion machine, a CNC rolling crimping machine and an automatic conveyor system. The line can be customized to suit different aluminum profile geometries, thermal barrier strip specifications and production requirements.
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Description

Jinan Makerl Machinery Co., Ltd. is one of the leading manufacturers and suppliers of t700pro intelligent thermal break assembly line in China. With abundant experience, we warmly welcome you to buy premium t700pro intelligent thermal break assembly line from our factory. Quality products and reasonable price are available.

 

T700Pro Intelligent Thermal Break Aluminum Profile Assembly Line

 

T700Pro Intelligent Thermal Break Aluminum Profile Assembly Line

 

Machine Footprint: More than 24,000 × 5,000 mm

Production Speed:  2–4 profiles/min (120–240 profiles/hour)

Annual Production Capacity:  Approximately 2,600–5,800 tons, based on 12 hours/day × 300 days/year, excluding machine setup and adjustment time.

Labor Requirement:  Only 2-3 operators are required to run the fully automatic thermal break aluminum profile assembly line.

 

Customized Thermal Break Profile Assembly Line

The production line can be configured according to different profile specifications and production requirements. It consists of a dual-station knurling & strip insertion machine, CNC rolling crimping machine, and automatic conveyor system.

 

T700Pro Intelligent Thermal Break Aluminum Profile Assembly Line Floor Layout

T700Pro Thermal Break Assembly Line in Operation

 

Watch the T700Pro automatic thermal break assembly line in operation, including profile feeding, CNC knurling, thermal break strip insertion and rolling crimping.

 

 

CNC Thermal Break Profile Knurling and Strip Insertion Machine

Standard Configuration: 12-Axis CNC Dual-Station Knurling & Strip Insertion Machine

The first process of the line is completed by the 12-axis CNC dual-station knurling and strip insertion machine.

The machine is equipped with an upper knurling station for Side A and a lower knurling station for Side B, allowing both sides of the aluminum profile to be processed without manual turning or repositioning.

During operation, the knurling rollers create uniform serrations on the thermal break groove surface of the aluminum profile. The polyamide insulation strip is then inserted into the groove automatically, creating a reliable mechanical connection between the profile and the thermal barrier strip.

 

CNC Thermal Break Profile Knurling and Strip Insertion Machine

 

Thermal Break Rolling Crimping Machine Options

 

The rolling crimping machine is available in 11-, 14-, 17- and 20-axis configurations for different aluminum profile designs and production requirements.

As the second process in the thermal break profile assembly line, it applies controlled pressure to lock the aluminum profile and polyamide thermal barrier strip together.

After knurling and strip insertion, rolling crimping compresses the aluminum profile around the strip to form the required mechanical connection.

 

CNC 11-axis Rolling Crimping Machine
CNC 11-axis Rolling Crimping Machine
CNC 14-axis Rolling Crimping Machine
CNC 14-axis Rolling Crimping Machine
CNC 17-axis Rolling Crimping Machine
CNC 17-axis Rolling Crimping Machine
CNC 20-axis Rolling Crimping Machine
CNC 20-axis Rolling Crimping Machine

 

Thermal Break Line Rendering

 

Thermal Break Line Rendering

 

Automatic Profile Feeding Rack

 

Profile Loading & Feeding Rack
Knurling and Strip Insertion Profile Loading & Feeding Rack
2
Crimping Machine Profile Discharge Rack

 

Intelligent Thermal Break Assembly Line vs. Manual Production

 

Comparison Intelligent Thermal Break Strip Insertion Line Manual Strip Insertion Line
Labor Requirement 2–3 operators / line 8–12 operators / line
Annual Production 2,600–5,800 tons 1,500–3,000 tons
Finished Profile Quality CNC positioning for consistent quality and reduced profile damage Manual operation, with a higher risk of scratches, dents and quality variation
Profile Compatibility Supports I, C, T, hollow and cut-to-length strips Mainly suitable for flat strips
Changeover One-click parameter recall for fast changeover Manual adjustment, requiring more time

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